Production Management

Yield optimization, fuel management, and technical consultancy for TMT rolling mills.

Service Overview

Sushila Steels provides expert consultants to manage rolling mill production campaigns. We analyze furnace fuel ratios, pass sequences, and quench pressures to boost overall mill yield and product quality.

Scope of Work

TMT Rolling Mill consultancy and technical support.
Pass design analysis for billets to structural shapes/rebars.
Furnace fuel-air ratio tuning to reduce scaling losses.
Production log audits to identify bottle-necks.
Worker training programs on safety and quality.

Key Benefits

Boosts mill yield by reducing scaling and cobble rates.
Optimizes fuel usage in reheating furnaces.
Ensures products meet local and international standards (like BIS, ASTM).
Creates structured workflows for shift handovers.

Our Service Execution Process

1. Diagnostic Review Data collection on energy and yield losses.

2. Action Plan Re-designing roll passes or cooling nozzle configurations.

3. Implementation Supervision of trials by senior consultants.

4. Operator Training Coaching crews on setting changes.

5. Monitoring Sustained monitoring of production KPIs.

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Industrial Services

Core Solutions

Rolling Mill Equipment

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